Many people use sawdust, branches, and other wood materials to make charcoal. In fact, bamboo is also an ideal raw material for charcoal production. Bamboo is distributed in tropical, subtropical, and warm temperate regions. Bamboo is a fast-growing plant. Some bamboo species can grow up to 40 cm per day in their above-ground hollow stems, reaching a height of 35–40 metres after maturity. Therefore, as long as bamboo is available, a charcoal making machine project can be undertaken. Typically, one tonne of bamboo can produce approximately 400–600 kilograms of charcoal. It is important to note that the quality of the finished charcoal is influenced by factors such as the quality of the bamboo, its moisture content, and temperature control during the carbonization process.
Bamboo charcoal production requires the use of a horizontal carbonization furnace. Let us now take a detailed look at the process of producing charcoal from bamboo:
Bamboo must be dried before carbonization to remove moisture. The entire drying process utilises the intense smoke generated by fuel combustion for smoking and drying. After drying, the bamboo becomes more stable in shape and size, facilitating subsequent carbonization.
The pre-carbonization stage marks the beginning of bamboo thermal decomposition. At this stage, the temperature inside the horizontal carbonization furnace is controlled between 160-250°C. During the entire preheating process, the bamboo begins to decompose into acetic acid, wood tar, and other decomposition products.
The carbonization stage is a process of rapid thermal decomposition. The carbonization temperature range is controlled at 270-350°C. This entire process is an important stage in the production of natural high-molecular products such as acetic acid and tar. The bamboo undergoes rapid thermal decomposition, thereby releasing a large amount of heat.
The calcination stage is a critical step in improving the quality of bamboo charcoal. At this point, the temperature of the carbonization furnace exceeds 360°C. As high-temperature carbonization continues, the volatile substances remaining in the bamboo charcoal rapidly evaporate, thereby improving the purity of the bamboo charcoal. Different calcination temperatures directly affect the applications of bamboo charcoal.
Finally, the calcined bamboo charcoal must be cooled to approximately 50°C before being discharged. After cooling, the bamboo charcoal becomes hard and high-density, exhibiting excellent adsorption properties and calorific value.
In summary, the production of bamboo charcoal is a meticulous and complex process. Each stage of the carbonization process must be strictly controlled in terms of conditions and timing. By understanding these processes, we can better utilise bamboo to produce high-quality charcoal.