Continuous carbonisation furnace can carbonise all kinds of agricultural and forestry wastes. It turns straw, wood chips, fruit shells, coconut shells, sawdust, etc., which were originally discarded as biomass waste, into treasure. It is a new type of equipment for waste recycling. Carbonisation furnace as the core equipment of biomass energy equipment. Carbonation furnace can be divided into: horizontal carbonation furnace, hanging vertical carbonation furnace, continuous carbonation furnace according to different processes. It plays an important important role in environmental protection and energy saving. Need to understand how it can efficiently and stably produce high-quality charcoal products. Will need to understand its working principle as well as the process.
Continuous carbonisation furnace is a kind of equipment that can continuously and uninterruptedly carry out carbonisation operation. The biomass raw materials can be heated and decomposed under the condition of oxygen-free and oxygen-poor atmosphere. Large molecules of organic matter are cracked into small molecules of combustible gas, tar and charcoal. Eventually converted into finished charcoal. After precise control of temperature, pressure, carbonisation time and so on. Ensure that the raw materials are fully carbonised. Realise the efficient use of resources. The whole process includes four stages: drying, pyrolysis, carbonisation and cooling.
Firstly, the raw materials will be pre-treated. The biomass raw materials will be crushed, dried and other processing. Make its particle size control in 20mm, moisture content of about 8-12%. So as to facilitate the subsequent carbonisation reaction.
After the language out of the raw materials through the feeding conveyor to the continuous carbonisation furnace feed port. The biomass raw material enters the drum of the continuous carbonisation furnace. The drum rotates continuously under the drive of the motor. The raw materials are continuously rolled and moved inside the drum. This ensures uniform heating. There is a combustion chamber at the bottom of the furnace body, which transfers thermal energy to the drum through heat-conducting medium. Thus, the temperature of the raw material is rapidly increased. With the continuous movement of the material in the drum, thus completing the preheating, carbonisation, cooling and so on.
In the preheating stage, the temperature of the raw material gradually rises and the water in it is volatilised. In the carbonisation stage, the temperature reaches the reaction temperature of pyrolysis and the raw material is decomposed into charcoal, combustible gas and tar. In the final cooling stage, the carbonised material is rapidly cooled down by air or water cooling devices. This facilitates the collection and storage of the product charcoal. The combustible gases produced during the whole process are then purified. It can be reintroduced into the heating system as fuel. Achieve resource recycling.
Overall, the continuous carbonisation furnace relies on unique high temperature pyrolysis technology. Converts waste cargoes and other carbon-containing materials into high-quality graphite materials. It is of great significance to promote the sustainability of circular economy and related industries.