The
continuous carbonization furnace is a new type of continuous carbonization equipment. It is used in high-throughput cylindrical carbonization furnaces for drying and oxygen-deficient carbonization of wood chips, rice husks, sawdust, coconut shells, nut shells, peanut shells, coconut coir, palm shells, and other wood materials. Compared to traditional intermittent carbonization furnaces, continuous carbonization furnaces are characterized by sustainable production. They can perform high-temperature carbonization of wood or biomass without interruption.
What is a continuous carbonization furnace?
The carbonization furnace is a highly efficient carbonization device that converts organic raw materials into charcoal. During the carbonization process, the organic raw materials are heated at high temperatures without combustion, decomposing into solid charcoal and gaseous products. Its core feature is the ability to feed and discharge charcoal simultaneously, thus achieving a highly efficient, environmentally friendly, and stable carbonization process. The entire carbonization system is equipped with a flue gas purification device. The gasification system converts the raw materials into combustible gases. The purification system filters and treats the gases, ensuring that the emitted gases meet environmental standards.
Working Principle of a Continuous Carbonization Furnace
It is based on high-temperature carbonization technology. Materials are fed into the carbonization furnace via a feeding system. A carbonization reaction occurs in a high-temperature, oxygen-deficient environment, ultimately producing high-quality charcoal and biochar. The automated control system is equipped with parameters such as temperature detection, carbonization time, and oxygen concentration detection to ensure the stability and controllability of the carbonization process.
Applicable Raw Materials for Continuous Carbonization Furnaces
Carbonization furnaces have a wide range of applications, including sawdust, wood chips, wood shavings, coconut shells, rice husks, soybean husks, sorghum stalks, bamboo shavings, branches, apricot shells, sorghum stalks, soybean stalks, medicinal herb residue, hemp stalks, palm shells, cottonseed husks, tea residue, electronic waste, UBC cans, aluminum cans, sludge, capacitors, wires, circuit boards, and biological waste. Particle-shaped raw materials with a diameter of 15mm or less are available. It is suitable for a variety of raw materials.
Components of a Continuous Carbonization Furnace
The main structure of a continuous carbonization furnace consists of a feeding system, a heating system, the carbonization furnace itself, a discharge system, and a flue gas purification device. Each component works collaboratively. This completes the efficient carbonization process.
- Feeding System: Raw materials are conveyed into the carbonization furnace via a conveyor system. An automated feeding system can be used to improve production efficiency.
- Carbonization Furnace: Constructed from special materials, including high-temperature and corrosion-resistant materials such as SS310S/SS304/SS316, ensuring long-term stable operation.
- Heating Device: Employs advanced heating technology to ensure uniform temperature within the carbonization chamber, improving carbonization efficiency.
- Discharge System: Carbonized materials are automatically discharged, ensuring the continuity of the entire production process.
Purification System: Waste generated during the carbonization process is treated by an advanced purification system to meet environmental emission standards.
Advantages and Features of Continuous Carbonization Furnace
High Processing Capacity
The carbonization furnace uses an advanced continuous carbonization process, enabling efficient continuous production.
Environmentally Friendly and Energy-Saving
It utilizes advanced energy recovery technology to minimize energy waste, aligning with modern green development principles.
Wide Range of Applicable Materials
Suitable for carbonizing a wide variety of materials, including wood, nutshells, and straw. Wide range of applications.
Intelligent control
Utilizes a PLC intelligent control system for precise control of the carbonization process, improving production stability and controllability.
Unique design: The entire equipment boasts a compact structure and small footprint. Production line layouts can be customized to suit individual customer sites.
Continuous carbonization furnace manufacturer and supplier: Shengli Machinery is a professional carbonization furnace manufacturer with over ten years of rich production experience and technical strength. We offer various types and specifications of continuous carbonization furnaces to meet the production needs of different users. Furthermore, we provide a comprehensive after-sales service system to ensure efficient equipment operation.
